5V/9V/12V Output QC2.0+USB Auto Detect+USB-PD Type-C Application Report ACT4529
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- Αμάρανθος Δραγούμης
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1 FEATURES 5V/9V/12V Output QC2.0+USB Auto Detect+USB-PD Type-C Application Report ACT4529 Wide input voltage range from 6V to 32V Transparent input voltage surge up to 40V QC2.0 decoding, 5V/9V/12V output voltage regulation USB auto detect, support Apple, Samsung and BC 1.2 Interface for USB-PD Type-C output voltage control 5V/9V/12V 2.4A output with Constant current regulation 125kHz switching frequency Standby input current <1mA Good EMC performance Under voltage protection at output short <6mA average output current at output short Output over voltage protection Output cord compensation Thermal shutdown protection SPECIFICATION DESCRIPTION CONDITION MIN TYP MAX UNITS Output current limit range ma Ripple Voltage Efficiency at full load ENVIRONMENTAL ESD Vin=12V,ouput 5V/2.4A 46 Vin=12V,ouput 9V/2.4A 27 Vin=12V,ouput 11.6V/2.4A 19 Vin=24V,ouput 5V/2.4A 59 Vin=24V,ouput 9V/2.4A 72 Vin=24V,ouput 12V/2.4A 80 Vin=12V,ouput 5V/2.4A 89.6 Vin=12V,ouput 9V/2.4A 94.9 Vin=12V,ouput 12V/2.4A 96.7 Vin=24V,ouput 5V/2.4A 87.7 Vin=24V,ouput 9V/2.4A 92.4 Vin=24V,ouput 12V/2.4A 93.9 mvpp Contact 8 kv Through air 15 kv % Active-Semi, Inc
2 TABLE OF CONTENTS 1. Demo Board Photo PCB Layout Schematic Bill of Materials Functional Test Output Regulation (on PCB board) Efficiency (Ta=25 ) Power Loss Constant Current and Constant Voltage (Ta=25 ) Standby Input Current Ripple and Noise Load Dynamic Response Output Voltage Transient Line Dynamic Response(Vin change from 12V to 40V, 0.1V/us) Key Components Temperature Test ( burning for 2 hours) EMI TEST Output 5V Output=9V Active-Semi, Inc
3 1. DEMO BOARD PHOTO 2. PCB LAYOUT PCB SIZE: 39.4mm*15.0mm TOP LAYER BOTTOM LAYER 3. SCHEMATIC Active-Semi, Inc
4 4. BILL OF MATERIALS Item Reference Description QTY Manuf. 1 L1 Choke Coil, Dip,T9*5*4mm, phi=0.6mm, L=47uH 1 2 D1 Schottky Diode, SK54BL, 40V/5A, SMB 1 Panjit 3 C1 Electrolytic capacitor, 47uF/35V, 6.3x8mm 1 Koshin 4 C2 Ceramic capacitor, 10uF/35V, X7R, Murata/TDK 5 C3 Ceramic capacitor, 2.2uF/35V, X7R, Murata/TDK 6 C4 Ceramic capacitor, 2.2nF/25V, X7R, 0603(optional) 1 Murata/TDK 7 C5 Ceramic capacitor, 22nF/25V, X7R, Murata/TDK 8 C6 Electrolytic capacitor, 220uF/16V, 7x11.5mm 1 Koshin 9 C7 Ceramic capacitor, 10uF/16V, X7R, Murata/TDK 10 C9 Ceramic capacitor, 2.2uF/16V, X7R, Murata/TDK 11 F1 Fuse, 3A, Murata/TDK ( Replaced by 0Ω 0805 chip resistor ) 12 R1 Chip Resistor, 5.1Ω, 1/8W, 5%, 0805(optional) 1 Murata/TDK 13 R2 Chip Resistor, 0Ω, 1/10W, 5%, Murata/TDK 14 R3/R4 Chip Resistor, 50mΩ, 1/4W, 1%, Murata/TDK 15 R5 Chip Resistor, 470K, 1/10W, 5%, Murata/TDK 16 ZD1 Zener diode,mmsz5226bs,3.3v,sod Panjit 17 U1 IC, ACT4528, SOP-8-EP 1 ACT 18 USB USB Rev: A 1 Active-Semi, Inc
5 5. FUNCTIONAL TEST 5.1. Output Regulation (on PCB board) Vout=5V (With cord compensation) VIN Minimum Maximum Output Voltage(V) Output Voltage(V) Load Regulation 10V % 12V % 16V % 24V % Iload 0A-2.4A Vout=9V(With cord compensation) VIN Minimum Maximum Output Voltage(V) Output Voltage(V) Load Regulation 10V % 12V % 16V % 24V % Iload 0A-2.4A Vout=12V(With cord compensation) VIN Minimum Maximum Output Voltage(V) Output Voltage(V) Load Regulation 10V % 12V % 16V % 24V % Iload 0A-2.4A Active-Semi, Inc
6 5.2. Efficiency (Ta=25 ) Vout=5V Efficiency (%) VIN Io=100mA Io=1000mA Io=1500mA Io=2000mA Io=2400mA 10V V V V Vout=9V Efficiency (%) VIN Io=100mA Io=1000mA Io=1500mA Io=2000mA Io=2400mA 10V V V V Active-Semi, Inc
7 Vout=12V Efficiency (%) VIN Io=100mA Io=1000mA Io=1500mA Io=2000mA Io=2400mA 12V V V Power Loss Vout=5V Power loss (W) Vin Io=0mA Io=100mA Io=1000mA Io=1500mA Io=2000mA Io=2400mA Vin=10V Vin=12V Vin=16V Vin=24V Vin Vout=9V Power loss (W) Active-Semi, Inc
8 Io=0mA Io=100mA Io=1000mA Io=1500mA Io=2000mA Io=2400mA Vin=10V Vin=12V Vin=16V Vin=24V Vout=12V Power loss (W) Vin Io=0mA Io=100mA Io=1000mA Io=1500mA Io=2000mA Io=2400mA Vin=12V Vin=16V Vin=24V Active-Semi, Inc
9 5.4. Constant Current and Constant Voltage (Ta=25 ) Vout=5V Vin=12V Vin=16V Vin=24V CC Load CV Load Vout (V) Iout(mA) Vout (V) Iout (ma) Vout (V) Iout (ma) Active-Semi, Inc
10 Vout=9V Vin=12V Vin=16V Vin=24V CC Load CV Load Vout (V) Iout(mA) Vout (V) Iout (ma) Vout (V) Iout (ma) Active-Semi, Inc
11 Vout=12V Vin=12V Vin=16V Vin=24V Vout (V) Iout(mA) Vout (V) Iout (ma) Vout (V) Iout (ma) CC Load CV Load Active-Semi, Inc
12 5.5. Standby Input Current Vout=5V Test Conditions Input Current (ma) Power Loss at No Load (mw) Vin=10V Vin=12V Vin=16V Vin=24V Vout=9V Test Conditions Input Current (ma) Power Loss at No Load (mw) Vin=10V Vin=12V Vin=16V Vin=24V Vout=12V Test Conditions Input Current (ma) Power Loss at No Load (mw) Vin=12V Vin=16V Vin=24V Active-Semi, Inc
13 5.6. Ripple and Noise CH1:Vsw, CH2:Vout2 Vin=10V Vout=5V Iout=0A Vin=10V Vout=5V Iout=1A Vin=10V Vout=5V Iout=2.4A Vin=24V Vout=5V Iout=0A Vin=24V Vout=5V Iout=1A Vin=24V Vout=5V Iout=2.4A Vin=10V Vout=9V Iout=0A Vin=10V Vout=9V Iout=1A Vin=10V Vout=9V Iout=2.4A Vin=24V Vout=9V Iout=0A Vin=24V Vout=9V Iout=1A Vin=24V Vout=9V Iout=2.4A Active-Semi, Inc
14 Vin=12V Vout=12V Iout=0A Vin=12V Vout=12V Iout=1A Vin=12V Vout=12V Iout=2.4A Vin=24V Vout=12V Iout=0A Vin=24V Vout=12V Iout=1A Vin=24V Vout=12V Iout=2.4A Ripple & noise are measured by using 20MHz bandwidth limited oscilloscope Test Conditions Vout=5V Vout=9V Vout=12V Output Ripple(mV) Iout=0A Iout=1A Iout=2.4A Iout=0A Iout=1A Iout=2.4A Iout=0A Iout=1A Iout=2.4A Vin=10V Vin=12V Vin=16V Vin=24V Active-Semi, Inc
15 5.7. Load Dynamic Response CH2:Vout ripple, CH4:Iout Vout=5V Vin=24V, load step 0A-0.5A-0A Vin=24V, load step 0.5A-1A-0.5A Vin=24V, load step 1A-1.5A-1A Vin=24V, load step 1.5A-2.4A-1.5A Vout=9V Vin=24V, load step 0A-0.5A-0A Vin=24V, load step 0.5A-1A-0.5A Vin=24V, load step 1A-1.5A-1A Vin=24V, load step 1.5A-2.4A-1.5A Active-Semi, Inc
16 Vout=12V Vin=24V, load step 0A-0.5A -0A Vin=24V, load step 0.5A-1A-0.5A Vin=24V, load step 1A-1.5A-1A Vin=24V, load step 1.5A-2.4A-1.5A 5.8. Output Voltage Transient CH2:Vout,CH3:Vsw,CH4:IL Vin=12V,Iout=0A,Vout 5V >9V Vin=12V,Iout=0A,Vout 9V >5V Vin=12V,Iout=0A,Vout 9V >12V Vin=12V,Iout=0A,Vout 12V >5V Active-Semi, Inc
17 Vin=12V,Iout=2.4A,Vout 5V >9V Vin=12V,Iout=2.4A,Vout 9V >5V Vin=12V,Iout=0A,Vout 9V >12V Vin=12V,Iout=0A,Vout 12V >5V 5.9. Line Dynamic Response(Vin change from 12V to 40V, 0.1V/us) CH1:Vin, CH2:Vout ripple, output 5V/2.4A Vin=12V-40V Vin=40V-12V Active-Semi, Inc
18 5.10. Key Components Temperature Test ( burning for 2 hours) Vout=5V Vin/Iout Ambient PCB IC Schottky Inductor 12V/2.4A V/2.4A V/2.4A Vout=9V Vin/Iout Ambient PCB IC Schottky Inductor 12V/2A V/2A V/2A Vout=12V Vin/Iout Ambient PCB IC Schottky Inductor 12V/2A V/2A V/2A Active-Semi, Inc
19 6. EMI TEST 6.1. Output 5V Vin=12V Output 5V2.4A Horizontal Vin=12V Output 5V2.4A Vertical Active-Semi, Inc
20 6.2. Output=9V Vin=12V Output 9V2.4A Horizontal Vin=12V Output 9V2.4A Vertical Active-Semi, Inc
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